MINING MOBILE MACHINERY SOLUTIONS
Engineered electrical and mechanical assemblies for haul trucks, excavators, dozers, water carts and more — designed and manufactured in-house for harsh mining environments.
What we manufacture
Phoenix EMS designs and manufactures complete electrical and mechanical solutions for mobile mining machinery, from IP-rated enclosures to fabricated mounting structures and custom control panels.
Electrical assemblies we manufacture
Battery isolation assemblies – single and dual
Crane and DC isolator assemblies
Circuit breaker and termination panels
Junction boxes and termination enclosures
Custom control and instrument panels
E-stop and pushbutton stations
Mechanical structures we manufacture
OEM equipment assemblies and upgrades
Custom stainless and sheet-metal fabrication
Equipment mounting stands and brackets
Lowering pole technology for collision avoidance and communications systems
Custom covers, guards, brackets and supports
Mechanical assembly of structural steel components
Mobile machinery we support
Built for all major mobile mining fleets
Our solutions are engineered for integration with all major mobile fleets used in Australian mining and heavy industry. Typical machinery includes:
Dump trucks and haul trucks
Excavators and shovels
Dozers and wheel loaders
Water carts and fuel carts
Mobile cranes and drill rigs
Electrical engineering & manufacturing
In-house electrical engineering
Our electrical team provides full engineering support for mobile machinery projects, from concept to FAT documentation, ensuring every assembly is compliant, tested and site-ready.
General arrangements and concept designs for mobile machinery
Control panel design and engineering
Electrical schematics and drafting (AutoCAD and other platforms)
Functional acceptance testing (FAT) and documentation
Turnkey electrical solutions
Dedicated electrical workshop
Full wiring and electrical assembly of panels and enclosures
End-to-end electrical testing with reports
FAT to OEM and mine-site standards
Integration of Phoenix products into OEM equipment
Mechanical engineering & fabrication
Mechanical engineering for mobile equipment
Phoenix EMS supports its mobile machinery customers with in-house mechanical engineering, drafting and analysis, ensuring every enclosure, bracket and structure is designed for strength, longevity and compliance.
2D and 3D modelling and mechanical drafting
Mechanical design for IP enclosures and mechanical structures
FEA calculations and wind shear analysis where required
Custom, concept and prototype design
AS1554 welding documentation and support
Advanced fabrication in-house
CNC laser cutting (flat sheet and rotary pipe)
CNC bending and folding
Welding and radial drilling in all common materials (MIG, TIG, laser)
In-house powder coating for controlled finish
Pour-in-place polyurethane gasket (IP66 seals for enclosures)
Full assembly and integration of structural steel assemblies
AS1554 accredited welders
Why OEMs choose Phoenix
Integrated electrical and mechanical — One partner for design, fabrication, wiring, assembly and testing for mobile machinery projects.
Faster delivery — In-house product development and manufacturing significantly reduce lead times for OEM builds and site upgrades.
Built for harsh environments — Products engineered for heavy-duty mining, with IP-rated enclosures, high-durability finishes and tested assemblies.
Certified systems and processes — Operations aligned with ISO9001, ISO45001 and ISO14001, backed by advanced CNC and automated manufacturing.
Proven experience — Over 25 years supporting Australian mining and industrial operations with fit-for-purpose solutions.
Case Studies
