Our Services
Engineering Design – Mechanical
Phoenix EMS provides a comprehensive, one-stop suite of in-house mechanical engineering and design services specifically tailored for the harsh conditions of mining, industrial, and heavy-duty applications.
Our expert mechanical team delivers end-to-end solutions—from initial concept and 2D/3D modelling to advanced structural analysis—ensuring every product is built for performance and compliance.
Lighting Studies & Audits
Phoenix EMS provides end-to-end industrial lighting design and auditing services, ensuring your site achieves optimal visibility, safety, and energy efficiency. Our specialist engineering team combines advanced photometric modelling With state of the art Software including AGI32 and Dialux with on-site assessments to deliver compliant, high-performance lighting systems for the toughest mining and industrial environments.
Engineering Design – Electrical
Turnkey electrical engineering from concept to FAT and commissioning. Phoenix EMS provides comprehensive, in-house electrical engineering and design services. We specialize in delivering custom turnkey solutions for the most demanding mining, utility, and heavy industrial environments. Our team bridges the gap between complex site requirements and high-performance manufacturing to ensure every system is safe, compliant, and operationally efficient.
Electrical Engineering & Design Systems
Complete electrical system architecture including switchboards, protection systems, control rooms and distribution infrastructure. Designed, built and tested in-house to AS/NZS standards for safe, scalable industrial performance.
Windshear
Phoenix EMS provides specialist wind shear and structural loading calculations to ensure your site infrastructure can withstand the most extreme environmental conditions. Our mechanical engineering team utilises advanced analysis to validate the integrity of Equipment in high-wind regions.
FEA Calculations
Advanced Finite Element Analysis used to validate structural integrity, optimise material efficiency and mitigate risk prior to manufacture. Our engineering-led approach ensures performance certainty before fabrication begins.
Mechanical Drafting
Detailed 2D and 3D drafting supporting fabrication, welding documentation (AS1554), enclosure engineering and structural assemblies. Accurate documentation ensures efficient workshop execution and reduced site rework.
Custom, Concept & Prototype Designs
From concept development through to rapid prototyping, we design and manufacture custom engineered solutions under one roof. Our integrated model reduces lead times and delivers measurable capital savings.
POUR In-Place Polyurethane Electrical Enclosure Gasket Machine
In-house IP66 polyurethane gasket application ensures superior sealing performance for electrical enclosures. Controlled manufacturing guarantees ingress protection, durability and compliance in corrosive and high-dust environments.
Powdercoating
Industrial-grade powder coating delivering corrosion resistance and long-term durability for mining and heavy industry applications. Fully integrated within our manufacturing workflow for quality control and fast turnaround.
Bending & Folding
CNC bending and folding services delivering tight tolerances and repeatable precision across enclosure systems, structural steel and custom assemblies.
Fabrication
Comprehensive fabrication capability including laser cutting, welding (MIG, TIG, laser), structural steel assembly and enclosure modification — delivered under strict QA and compliance standards.
Welding & Radial Drilling
AS1554-certified welding with NDT support for structural and heavy-duty applications. Combined with precision radial drilling to ensure dimensional accuracy and mechanical integrity.
Laser Cutting & Rotary Laser
High-precision CNC laser cutting for sheet and tubular components, supporting fast prototyping and production-scale manufacturing with clean, accurate finishes.
Electrical & Mechanical Service
Phoenix Engineering & Manufacturing Solutions (Phoenix EMS) is a leading Australian-owned, multi-disciplinary engineering and manufacturing business with facilities in Newcastle, NSW and Canning Vale, WA, Sri Lanka and China Operating from over 4,000m² of workshop and office space in Australia. Phoenix EMS provides turnkey electrical and mechanical manufacturing solutions with full in-house design, fabrication, wiring, assembly, and testing services.
Downloads
Manufacturing Capabilities Statement
Phoenix EMS Capability Overview